In Chemical Process Industries, when we start a new chemical plant or any large-scale project, we are bound to face various challenges. Here are some common problems that can arise: Conclusion Problems rarely end with project initiation—they persist through commissioning and often continue even after start-up. That’s why it’s crucial to anticipate potential challenges early […]
Challenges after a Plant Commissioning Read More »
In today’s rapidly evolving chemical industry, the role of a Chemical Process and Plant Design Consultant has become more critical than ever. Whether it’s a greenfield project, plant expansion, process revamp, or digital transformation, an experienced consultant ensures that the design is efficient, cost-effective, and sustainable. With over 25 years of experience in chemical plant design, process optimization, and
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To manage effluent generation and its treatment in Chemical manufacturing has been a major challenge for every chemical manufacturer. This challenge is becoming tougher and tougher day by day, as these effluents impact the environmental ecosystem adversely. And we all know environmental sustainability is the need of hour for every manufacturing industry. Therefore, this is
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In chemical industries we all need to design a pipe distributor for liquid. These distributors we generally use to distribute the liquid inside a absorber column, distillation column or a extraction column. To achieve best performance of above unit operations distribution of the liquid is most critical. A properly designed liquid distributor ensure the uniform
Pipe Distributor for Liquid Read More »
In our industries we can find the use of Liquid Jet Pumps in applications such as pumping and mixing of the fluids. These industries can be related with chemical, food or pharmaceutical area. We know Liquid Jet Pumps, as Jet Ejectors or Jet Eductors also. This device uses high pressure liquid as a motive force
In our plants we use structured packed columns for gas-liquid operations, such as distillation, absorption, stripping, degassing, etc. As a process engineer we are required to estimate the packed column diameter during design calculation. Or, many times we need to check the maximum possible throughput capacity from the existing installed column. Apart from this sometimes
Packed Column Diameter Estimation Read More »
Heat Exchangers are the equipment we use in chemical industries to exchange the heat between two fluid streams via indirect contact of the fluids. In this both the fluids remain separated by a heat conductive surface. And, heat transfer takes place from hot fluid stream to cold fluid stream. Generally, we use utilities for exchanging
Fouling in Heat Exchangers Read More »
In Chemical Process Industries (CPI), we use Agitated Batch Reactors for various product manufacturing in fine chemicals, specialty chemicals, APIs, etc. These types of reactors are easy to use and provides flexibility in operation in comparison with continuous reactors. Moreover, we can produce variety of products as per the market demand. However, operating cost for
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In chemical process industries, Multiple Effect Evaporators or MEE we use to concentrate the lean feed stream into concentrated product output. In such processes to concentrate dilute or lean feed stream we need to evaporate lots of water from the input stream (i.e., feed may contain very low concentration 2-3% or less). So, here we
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In Chemical Process Industries process safety is of utmost importance. And, to address this a process engineer analyzes all the possible scenarios during plant designing. Any wrong design may lead to a possible plant accident. As a single big accident such as toxic gas leakage, plant fire or storage tank explosion can do irreversible damage
