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The Role of a Chemical Process and Plant Design Consultant

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In today’s rapidly evolving chemical industry, the role of a Chemical Process and Plant Design Consultant has become more critical than ever. Whether it’s a greenfield project, plant expansion, process revamp, or digital transformation, an experienced consultant ensures that the design is efficient, cost-effective, and sustainable. With over 25 years of experience in chemical plant design, process optimization, and […]

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Effluent Generation & Its Treatment Methods

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To manage effluent generation and its treatment in Chemical manufacturing has been a major challenge for every chemical manufacturer. This challenge is becoming tougher and tougher day by day, as these effluents impact the environmental ecosystem adversely. And we all know environmental sustainability is the need of hour for every manufacturing industry. Therefore, this is

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Liquid Jet Pumps

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In our industries we can find the use of Liquid Jet Pumps in applications such as pumping and mixing of the fluids. These industries can be related with chemical, food or pharmaceutical area. We know Liquid Jet Pumps, as Jet Ejectors or Jet Eductors also. This device uses high pressure liquid as a motive force

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Packed Column Diameter Estimation

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In our plants we use structured packed columns for gas-liquid operations, such as distillation, absorption, stripping, degassing, etc. As a process engineer we are required to estimate the packed column diameter during design calculation. Or, many times we need to check the maximum possible throughput capacity from the existing installed column. Apart from this sometimes

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Fouling in Heat Exchangers

Industry /

Heat Exchangers are the equipment we use in chemical industries to exchange the heat between two fluid streams via indirect contact of the fluids. In this both the fluids remain separated by a heat conductive surface. And, heat transfer takes place from hot fluid stream to cold fluid stream. Generally, we use utilities for exchanging

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Material & Energy Balance for Batch Reactor

Process Engineering /

In Chemical Process Industries (CPI), we use Agitated Batch Reactors for various product manufacturing in fine chemicals, specialty chemicals, APIs, etc. These types of reactors are easy to use and provides flexibility in operation in comparison with continuous reactors. Moreover, we can produce variety of products as per the market demand. However, operating cost for

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Safety Valve

Process Engineering /

In Chemical Process Industries process safety is of utmost importance. And, to address this a process engineer analyzes all the possible scenarios during plant designing. Any wrong design may lead to a possible plant accident. As a single big accident such as toxic gas leakage, plant fire or storage tank explosion can do irreversible damage

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